Audi Q7 Owners & Service Manuals

Audi Q7: Sunroof Frame, Removing and Installing

Audi Q7 (4M) 2016-2025 Workshop Manual / Body / Body Exterior / Sunroof / Sunroof Frame, Removing and Installing

  • To complete the procedure, a second technician is required to be at the following position.

Removing

- Remove the headliner. Refer to → Body Interior; Rep. Gr.70; Roof Trim Panels; Headliner, Removing and Installing.

- Disconnect the connector -1- from the Power Sunroof Control Module -J245-.

- Remove the front and rear water drain hoses from the sunroof frame. Refer to → Chapter "Water Drain Hoses, Removing and Installing".

  • Before removing the nuts, both technicians must hold the sunroof frame at the front and back.

A60-10587

- Remove all nuts -2-.

- Remove the nuts -1- and the sunroof frame to the rear lid.

A60-10604

Installing

- Have the two technicians bring the sunroof frame in the installation position and install the nuts all the way.

- Tighten the nuts laterally first in the front and then the rear

- Tighten the nuts diagonally lengthwise.

Further installation is performed in reverse order of removal, while noting the following:

- Perform an adaptation. Refer to → Chapter "Power Sunroof Control Module -J245-, Programming".

Tightening Specifications

  • Refer to → Chapter "Overview - Sliding Sunroof"

Glass Panel, Removing and Installing

Glass Panel, Removing and Installing, Front

  Caution

This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Refer to → Chapter "Overview - Sliding Sunroof"

Removing

  NOTICE

Moving the slotted guide rail guide increases the risk of damaging the sliding sunroof components.

 - Move the slotted guide rail guide only when the glass panel is installed.

- Open the glass panel just far enough until the trim is accessible.

- Remove the trim from the front edge and pull it all the way toward the rear -arrow A-.

- Pull the trim on the rear edge slightly toward the inside to disengage the locking bracket -1--arrow B-.

- Push the trim toward the front -arrow C- and disengage the locking pins -2 and 3-.

- Remove the trim.

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- Remove the left and right bolts -arrows- and the front glass panel -1-.

A60-10243

Installing

Install in reverse order of removal and note the following:

  • Remove any locking fluid residue from the threaded hole using a thread tap.

- Install the front glass panel bolts, but do not tighten.

- Adjust the front glass panel (refer to → Chapter "Glass Panel, Adjusting"), then tighten the bolts.

- Perform an adaptation. Refer to → Chapter "Power Sunroof Control Module -J245-, Programming".

Tightening Specifications

  • Refer to → Chapter "Overview - Sliding Sunroof"

Glass Panel, Removing and Installing, Rear

  Caution

This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Refer to → Chapter "Overview - Sliding Sunroof"

To complete the procedure, a second technician is required to be at the following position.

Special tools and workshop equipment required

  • Wedge Set -T10383/1-

Removing

- Open the front glass panel.

- Remove the rear trim -1- toward the front -arrows-.

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- Pull the inner seal -3- on the positions marked with the -arrows- slightly toward the inside and remove the left, right and rear bolts -2-.

- Remove the glass panel at the rear -1- upward from the mounting points.

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- Pull the rear side of the glass panel -2- forward -arrow-. The rain water drain channel -4- for the glass panel must be pulled over the raised section of the frame -1- and behind the roof frame -3- at the same time.

- Lift out the rear glass panel upward.

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Installing

Install in reverse order of removal and note the following:

  • Remove any locking fluid residue from the threaded hole using a thread tap.

- When inserting and sliding into the roof opening, the rain water drain channel -1- must be slid under the seal -2- using the -T10383/1-

- Install the rear glass panel bolts, but do not tighten.

- Adjust the rear glass panel (refer to → Chapter "Glass Panel, Adjusting"), then tighten the bolts.

- Perform an adaptation. Refer to → Chapter "Power Sunroof Control Module -J245-, Programming".

A60-10664

Tightening Specifications

  • Refer to → Chapter "Overview - Sliding Sunroof"

Glass Panel, Adjusting

Adjustment Dimensions

Adjustment Dimensions

1 - Front Glass Panel

  • Dimension -a- = 8.9 +- 1.2 mm
  • Dimension -b- = 2.0 +- 0.5 mm
  • Dimension -d- = 8.9 +- 1.2 mm

2 - Rear Glass Panel

  • Dimension -b- = 2.0 +- 0.5 mm
  • Dimension -c- = 19.3 +- 1.2 mm

Height Adjustment

  • Only adjust the front glass panel at the front edge and the rear glass panel at the rear edge.
  • To achieve the best possible exterior optical characteristics, make sure that the adjustment on left and right sides is performed as evenly (symmetrically) as possible.

- Check the adjustment of the front -1- and rear -2- glass panels using a depth gauge, for example.

  • Dimension -a- = 1.7 +- 1.1 mm
  • Dimension -b- = 1.0 +- 0.5 mm
  • Dimension -c- = 0.3 +0.7/-0.3 mm

- Remove the inner seal from the sunroof frame.

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- To adjust the front glass panel -1-, reach through the openings in the rubber trim to loosen both of the front screws -left arrows-.

- Close the glass panel.

- Adjust the glass panel and tighten the screws.

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- To adjust the rear glass panel -1- tilt the front glass panel.

- Slightly pull the inner seal -3- toward the inside at the positions marked with -arrows- and loosen the screws -2-.

- Adjust the glass panel and tighten the screws.

Perform an adaptation. Refer to → Chapter "Power Sunroof Control Module -J245-, Programming".

A60-10601

Tightening Specifications

  • Refer to → Chapter "Overview - Sliding Sunroof"

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