Audi Q7 Owners & Service Manuals

Audi Q7: Supercharger

Overview - Supercharger

Overview - Supercharger

1 - Supercharger

  • With charge air coolers
  • Supercharger, Removing and installing. Refer to → Chapter "Supercharger, Removing and Installing".
  • Overview - Charge Air Cooler. Refer to → Chapter "Overview - Charge Air System".
  • Secured on the Engine and Gearbox Bracket -VAS6095A- for repair work. Refer to → Chapter "Supercharger, Securing to Engine/Transmission Holder for Repair Work".
  • Secured on the Engine and Gearbox Bracket -VAS6095A- for leak test. Refer to → Chapter "Supercharger, Securing to Engine/Transmission Holder for Leak Test".

2 - Ball Pin

  • 5 Nm
  • For the engine cover

3 - Insulation Plate

4 - Bolt

  • 5 Nm

5 - O-Rings

  • Replace after removing

6 - Bolt

  • Tightening specification. Refer to → Fig. " Throttle Valve Control Module -J338- - Tightening Specification".

7 - Throttle Valve Control Module -J338-

  • Removing and installing. Refer to → Chapter "Throttle Valve Control Module -J338-, Removing and Installing".

8 - Intermediate Flange

9 - O-Rings

  • Replace after removing

10 - Bolt

  • Tightening specification and sequence. Refer to → Fig. " Regulating Flap Control Unit -J808- - Tightening Specification and Sequence".

11 - Intermediate Flange

12 - Regulating Flap Control Unit -J808-

  • Removing and installing. Refer to → Chapter "Regulating Flap Control Unit -J808-, Removing and Installing".

13 - Bolt

  • 9 Nm

14 - Bracket

  • For change-over valves

15 - Connection

16 - Bolt

  • Tightening specification and sequence. Refer to → Fig. " Regulating Flap Control Unit -J808- - Tightening Specification and Sequence".

17 - O-Ring

  • Replace after removing

18 - Bolt

  • 10 Nm

19 - Intake Air Temperature Sensor -G42-/ Manifold Absolute Pressure Sensor -G71-

  • Removing and installing. Refer to → Chapter "Intake Air Temperature Sensor -G42-/Manifold Absolute Pressure Sensor -G71-, Removing and Installing".

20 - O-Ring

  • Replace after removing

21 - Bleed Screw

  • 1.5 to 3.0 Nm
  • For the charge air cooler

22 - Gasket

  • Replace after removing

23 - Nut

  • 20 Nm

24 - Charge Air Pressure Sensor/Charge Air Pressure Sensor

  • Cylinder bank 1 (right) Charge Air Pressure Sensor -G31-/Intake Manifold Temperature Sensor -G72-
  • Cylinder bank 2 (left) Charge Air Pressure Sensor 2 -G447-/Intake Manifold Temperature Sensor 2 -G430-
  • Removing and installing. Refer to → Chapter "Charge Air Pressure Sensor/Intake Manifold Temperature Sensor, Removing and Installing".

25 - Bolt

  • 10 Nm

26 - O-Ring

  • Replace after removing

27 - Stud Bolt

  • 17 Nm

28 - Connection

  • For the crankcase ventilation
  • Installation position. Refer to → Fig. "Crankcase Ventilation Connection, Installing".

29 - Seals

  • Replace after removing

30 - O-Rings

  • Replace after removing
  • Quantity 2 each

31 - Engine Lifting Eye

32 - Bolt

  • 27 Nm

33 - O-Ring

  • Replace after removing

34 - Turbocharger Speed Sensor 1 -G688-

  • Removing and installing. Refer to → Chapter "Turbocharger Speed Sensor 1 -G688-, Removing and Installing".
  • The opening cannot be used as an oil level display

35 - Bolt

  • 10 Nm

Overview - Solenoid Coupling

Overview - Solenoid Coupling

1 - Belt Pulley

  • For the supercharger
  • Removing and installing. Refer to → Chapter "Supercharger Belt Pulley, Removing and Installing".

2 - Bolt

  • 20 Nm +90º
  • Replace after removing

3 - Solenoid Coupling

  • Removing and installing. Refer to → Chapter "Solenoid Coupling, Removing and Installing".

4 - Bolt

  • 20 Nm

5 - Driver

  • Tightening specification for the clamping screw. Refer to → Fig. "Tightening Specification for the Clamping Screw"
  • Replace only together with -3-
  • Do not loosen the threaded connections on the drive plate
  • Replace the drive plate if the threaded connections are loosened
  • Removing and installing. Refer to → Chapter "Solenoid Coupling, Removing and Installing".
  • Clean the friction lining and friction surface before installing with brake cleaner

6 - Bolt

  • 3.6 Nm

7 - Woodruff Key

8 - Supercharger

9 - O-Ring

  • Replace after removing

10 - Trim

Tightening Specification for the Clamping Screw

- Tighten the clamping screw -arrow- to 20 Nm.

A21-10964

Overview - Rotor Unit

Overview - Rotor Unit

1 - Bolt

  • 27 Nm
  • Remove the old seal or locking fluid from the threads (for example with a thread tap)
  • Before installing coat a few threads of the cleaned bolts with locking fluid. Refer to the Parts Catalog.

2 - Drive Head

  • Replace the seal -3-, after every removal
  • Removing and installing. Refer to → Chapter "Operating Head, Removing and Installing".

3 - Seal

  • For the input shaft
  • Replacing. Refer to → Chapter "Input Shaft Seal, Replacing".

4 - Alignment Sleeve

5 - Rotor Unit

  • Removing and installing. Refer to → Chapter "Rotor Unit, Removing and Installing".
  • After every removal and installation. Refer to → Chapter "Supercharger, Checking for Leaks".
  • Remove the old seal or locking fluid from the threaded holes (for example with a thread tap)

6 - Needle Bearing

  • For the rotor unit
  • Replace together with the rotor unit. Refer to → Chapter "Rotor Unit, Removing and Installing".

7 - Supercharger Housing

8 - Needle Bearing

  • For the rotor unit
  • Replace together with the rotor unit. Refer to → Chapter "Rotor Unit, Removing and Installing".

9 - Alignment Sleeve

    READ NEXT:

     Supercharger, Removing and Installing

    Special tools and workshop equipment required Hose Clamps - Up To 25 mm -3094- Engine Bung Set -VAS6122- Container of the Coolant Collection System -VAS5014- or the Shop Crane - Drip Tray -VAS62

     Solenoid Coupling, Removing and Installing

    Special tools and workshop equipment required Clutch Module Puller -T40301- Clutch Module Centering Device -T40302- Test Adapter For Compressor Module -VAS6909A-   Caution This procedure

     Supercharger Belt Pulley, Removing and Installing

    Special tools and workshop equipment required Counterhold - Multiple Use -T10172A- with Counterhold - Kit - Adapter 5 -T10172/5-   Caution This procedure contains mandatory replaceable par

    SEE MORE:

     General Information

    Introduction The purpose of this repair manual is to provide service advisors and technicians with the basic knowledge needed to ensure professional and competent procedures.   Note Only the careful study of this documentation, practical implementation of the information contained, training

     Vehicles with Restrictor, Reservoir and A/C Compressor Regulator Valve -N280- (Externally Regulated A/C Compressor), Checking Pressures

    Specified Values for the Refrigerant Circuit Pressures   Note Connect the Air Conditioning (A/C) service station. Refer to → Chapter "A/C Service Station, Connecting". Observe the test requirements. Refer to → Chapter "Pressures, Checking". - With the ignition switched

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