Overview - Cylinder Block, Transmission Side
Note
For assembly work, secure the engine on the Engine and Gearbox Bracket -VAS6095A-. Refer to → Chapter "Engine, Securing to Engine and Transmission Holder".
1 - Bolt
2 - Drive Plate
3 - Sensor Wheel
4 - Gasket
5 - Alignment Pin
6 - Crankshaft
Drive Plate, Removing and Installing
Special tools and workshop equipment required
Caution
This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure.
Mandatory Replacement Parts
Removing
- Insert the Counter Hold Tool -10-201- to loosen the bolts.
Caution
Risk of damaging the outer surface of the bearing flange at the drive plate.
Use an internal multi-point socket with a shaft that is at least 40 mm long to loosen and tighten the drive plate bolts.
- Remove the bolts, drive plate and sensor wheel.
Installing
Install in reverse order of removal and note the following:
Note
Replace the bolts that were tightened with an additional turn after removing them.
- Pay attention to the alignment pin when installing the drive plate.
- Reposition the Counter Hold Tool -10-201- to tighten the bolts.
Tightening Specifications
Crankshaft Seal, Replacing, Transmission Side
Special tools and workshop equipment required
Caution
This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure.
Mandatory Replacement Parts
Procedure
- Remove the drive plate. Refer to → Chapter "Drive Plate, Removing and Installing".
- Pry out the shaft seal using the Puller - Crankshaft/Power Steering Seal -T20143/2-.
- Clean the contact and sealing surface.
- Attach the Crankshaft Seal Installer Kit - Guide Piece -T10122/1- to the Crankshaft Seal Installer Kit - Guide Piece -T10122/6- and push the shaft seal -A- on the guide piece.
- Remove the Crankshaft Seal Installer Kit - Guide Piece -T10122/1-.
- Position the Crankshaft Seal Installer Kit - Guide Piece -T10122/6- on the crankshaft.
- Attach the Guide Piece to the crankshaft through the mounting points -A- with the bolts -arrows-.
Caution
There is a risk of leaks due to incorrect assembly.
To prevent the shaft seal sealing lip from rolling onto itself, insert the shaft seal by hand on the crankshaft.
- Push the shaft seal by hand using the Crankshaft Seal Installer Kit - Guide Piece - T10122/6- on the crankshaft.
- Press the shaft seal in evenly all around with Crankshaft Seal Installer Kit - Thrust Sleeve -T10122/5-.
- Remove the Crankshaft Seal Installer Kit - Guide Piece -T10122/6-.
- Check the shaft seal as well as its sealing lip for correct seating. If the sealing lip is partially rolled back, repeat the procedure with a new shaft seal.
- Install the drive plate. Refer to → Chapter "Drive Plate, Removing and Installing".